Custom saddlery in the Nicola Valley specializing in working cowboy saddles
“It might surprise you as to who the customers are that choose the most ornate hand carved saddles? You guessed it. The roughest toughest cowboys around do ornate the best. Ha ha.”
Saddle Making in Merritt BC Canada – The Nicola Valley is blessed with a cowboy culture. As a result, every cowboy needs a quality saddle. The community of Merritt, British Columbia, Canada is my home, and it is the cowboy culture that has grown my passions for leather work in the area of saddles, as well as, chaps, and custom carvings.
First Steps to Saddle Making in Merritt
Cowboy Wade
The first step in Merritt saddle making is to select the saddle tree. To do so lets use my current customer saddle I am working on. I selected a 16”wade with a wood post (ie. larger diameter neck horn mostly used for roping cattle). Therefore my second decision was to select a 41/2” cantle. The reason for the taller cantle is to create a more secure seat for riding rough horses. In this case, it was a pick up saddle for competing in saddle bronc events at rodeo competitions.
Saddle Making Decorations
Custom flower design
The customer, a repeat customer I might add, decided on the tree and the exterior look of his saddle. (ie. rough out ). Furthermore, my customers have design options when ordering a saddle from me. Many decorate the smooth side with intricate flower designs or a unique basket weave pattern. Therefore, the possibilities are literally endless. You ask? I can do it! Consequently this customer chose a rough out (meaning flesh side of the leather for you newbies).
Leather Selection
The first thing I do is acquire saddle skirting from a reputable tannery. In this case Hermann Oak located in St. Louis Missouri is my go-to tannery. The acid (oak bark) process takes about 3 months long. The finished leather is about 1/4” to 3/8” thick.
The second thing I do is apply a heavy 3/4”bark tan sheepskin (a tougher tan to withstand more abuse specific to the saddle industry).
The Tools of Saddle Making in Merritt Canada
First of all, lets be clear, Don Loewen Saddlery uses nothing but the best quality materials available. I have found that the line of stainless steel hardware designed by and for working professionals, the horse shoe brand by Jeremiah Watt, fits the bill perfectly. In other words the cowboys of the Nicola Valley and beyond demand and deserve the best.
Pattern Making
The patterns used in the saddle making process are very important. Every saddle maker should have their own style that can be identified at a distance. Therefore, it is clear to many, that the profile is a big part of what sells my saddles.
First… the saddle must be a comfortable functional product that is both balanced and pleasing to the eye. For example the grasslands of the Nicola Valley was the inspiration for the deep rounded skirt style that I designed for this client.
Cutting the Leather
The working cowboys in the Nicola Valley, at least 30 to 40 full time cowboys, are employed and spend most of their working day in the saddle from pre-daybreak and into the late afternoon . Having said that , these saddles take a real beating.
The saddle parts that require more wear-and-tear or strength are taken out on the hip or but end of the hide, and the parts that require more stretch than strength come from the belly or flanks. The knife I use to cut the leather is a razor sharp head knife – a half round blade with a handle in the center.
In conclusion I hope you enjoyed this first segment. Part 2 will take on the exciting challenge of an all leather ground seat and shaping the skirts and some more of the knives and tools used daily in the saddle shop.
In closing I would like to leave you with the song “Mammas don’t let your babies grow up to be cowboys” by Waylon Jennings.
Merritt Saddle Making in Style
Home to all your custom Saddlery needs
I came from Saskatchewan to the Nicola Valley, in March of 1981, because I wanted to cowboy on a big ranch. Most importantly, I wanted a full time cowboying job in cow country. To live in a land where I could see the mountains and ride my horse across creeks and streams, and view wildlife year round.
As the years rolled by, my interest in other ranges, and the desire to do better for my family, led me to the other big ranches across BC; the Bar K Ranch, Empire Valley Ranch, and the Gang Ranch. These places were all a new learning curve for this cowboy. Learning how to fit into a new environment, and acclimatize to each new system’s way of doing things; all were good for me. I gained more knowledge about grasslands and different herd management practices. 
Now, I can pass on these skills to whomever may be interested in working with horses and cattle. There’s always a horse, and a person, who could use a hand. And I really enjoy passing on knowledge to our youth, who, during their impressionable years, grow and gain knowledge the most. That is what they really desire.